ARTICLE
Investigating the thermal and structural responses in hard-facing application with the GTAW process
 
 
More details
Hide details
1
Piri Reis University, Tuzla/Istanbul, Turkey
 
 
Submission date: 2020-10-18
 
 
Final revision date: 2021-02-19
 
 
Acceptance date: 2021-03-18
 
 
Online publication date: 2021-05-06
 
 
Publication date: 2021-07-25
 
 
Corresponding author
Atilla Savaş   

Mechanical Engineering, Piri Reis University, Postane Mah. Eflatun Sk. No:8, Tuzla, 34940, Istanbul, Turkey
 
 
Journal of Theoretical and Applied Mechanics 2021;59(3):343-353
 
KEYWORDS
TOPICS
ABSTRACT
The gas tungsten arc welding (GTAW) process is an excellent way of performing quality hard- -facing applications. The residual stresses and distortions are encountered in hard-facing. There are several methods to decrease residual stresses. Changing the welding pattern, changing thickness and preheating can be mentioned for this purpose. In this work, the influence of the welding pattern, plate thickness and preheating was investigated. The temperature distribution with the same welding conditions was used for validation of the numerical model. The total deformation in a 2mm plate was 15 times higher than in a 6mm plate with the same welding conditions.
REFERENCES (26)
1.
Anon. n.d. “ST37-2 Angle Steel – Low Carbon Steel For General Uses”. Retrieved January 12, 2021 (https://www.steel-sections.com...).
 
2.
Arora H., Singh R., Singh Brar G., 2019, Prediction of temperature distribution and displacement of carbon steel plates by FEM, Materials Today: Proceedings, 18, 3380-3386.
 
3.
Attarha M.J., Sattari-Far I. 2011, Study on welding temperature distribution in thin welded plates through experimental measurements and finite element simulation, Journal of Materials Processing Technology, 211, 4, 688-694.
 
4.
Chandelkar V., Pradhan S.K., 2020, Numerical simulation of temperature distribution and experimentation in laser beam welding of SS317L alloy, Materials Today: Proceedings, 27, 4.
 
5.
Chen B.Q., Hashemzadeh M., Soares C.G., 2014, Numerical and experimental studies on temperaturę and distortion patterns in butt-welded plates, International Journal of Advanced Manufacturing Technology, 72, 5-8, 1121-1131.
 
6.
Deng D., Murakawa H., Liang W., 2007, Numerical simulation of welding distortion in large structures, Computer Methods in Applied Mechanics and Engineering, 196, 45-48, 4613-4627.
 
7.
García-García V., Camacho-Arriaga J.C., Reyes-Calderón F., Castañeda-Morales C.E., 2018, Fluid structure interaction modeling of expansion-contraction deformation during welding in a spacer-band-blade assembly of a HP steam turbine diaphragm, Journal of Manufacturing Processes, 33, 203-218.
 
8.
García-García V., Camacho-Arriaga J.C., Reyes-Calderón F. 2016, A simplified elliptic paraboloid heat source model for autogenous GTAW process, International Journal of Heat and Mass Transfer, 100, 536-549.
 
9.
Gery D., Long H., Maropoulos P., 2005, Effects of welding speed, energy input and heat source distribution on temperature variations in butt joint welding, Journal of Materials Processing Technology, 167, 2-3, 393-401.
 
10.
Goldak J., Chakravarti A., Bibby M., 1984, A new finite element model for welding heat sources, Metallurgical Transactions B, 15, 299-305.
 
11.
Lazić V., Arsić D., Nikolić R., Aleksandrović S., Djordjević M., Hadzima B., Bujnak J., 2015, Experimental determination of deformations of the hard faced samples made of steel for operating at elevated temperatures, Procedia Engineering, 111, 495-501.
 
12.
Lazić V., Arsić D., Nikolić R.R., Hadzima B., 2016, Experimental determination of residual stresses in the hard-faced layers after hard-facing and tempering of hot work steels, Procedia Engineering, 153, 392-399.
 
13.
Moselli P.C., Falcão de Oliveira M., Moreno J.R.S., 2013, Wear resistance in hard-facing applied in substrate SAE 1020 using welding process gas tungsten arc welding (GTAW) alloy stellite 6 in powder form, Scientific Research and Essays, 8, 36, 1730-1740.
 
14.
Nezamdost M.R., Nekoui Esfahani M.R., Hashemi D.H., Mirbozorgi S.A., 2016, Investigation of temperature and residual stresses field of submerged arc welding by finite element method and experiments, International Journal of Advanced Manufacturing Technology, 87, 1-4. 615-624.
 
15.
Ramesh A., 2010, A review paper on hard-facing processes and materials, International Journal of Engineering Science and Technology, 2, 11, 6507-6510.
 
16.
Ravisankar A., Kumar Velaga S., Rajput G., Venugopal S., 2014, Influence of welding speed and power on residual stress during gas tungsten arc welding (GTAW) of thin sections with constant heat input: a study using numerical simulation and experimental validation, Journal of Manufacturing Processes, 16, 2, 200-211.
 
17.
Varma Prasad V.M., Joy Varghese V.M., Suresh M.R., Siva Kumar D., 2016, 3D simulation of residual stress developed during TIG welding of stainless steel pipes, Procedia Technology, 24, 364-371.
 
18.
Venkatkumar D., Ravindran D., Selvakumar G., 2018, Finite element analysis of heat input effect on temperature, residual stresses, and distortion in butt welded plates, Materials Today: Proceedings, 5, 8328-8337.
 
19.
Wu A.P., Ren J.L., Peng Z.S., Murakawa H., Ueda Y., 2000, Numerical simulation for the residual stresses of stellite hard-facing on carbon steel, Journal of Materials Processing Technology, 101, 1, 70-75.
 
20.
Xavier C.R., Delgado H.G. Jr, de Castro J.A., 2015, An experimental and numerical approach for the welding effects on the duplex stainless steel microstructure, Materials Research, 18, 3, 489-502.
 
21.
Yang Q.X., Yao M., Park J., 2004, Numerical simulation on residual stress distribution of hard-face-welded steel specimens with martensite transformation, Materials Science and Engineering A, 364, 1-2, 244-248.
 
22.
Yilbas B., Arif A.F.M., Karatas C., Aleem B.J.A., Tabet N., 2010, Laser gas-assisted nitriding of steel: residual stress analysis, Industrial Lubrication and Tribology, 62, 4, 214-223.
 
23.
Zamorskiy V.V., 2016, Plasma-jet hard-facing modeling, in IOP Conference Series: Materials Science and Engineering, 134, Institute of Physics Publishing.
 
24.
Zargar H.S., Farahani M., Besharati Givi M.K., 2016, Numerical and experimental investigation on the effects of submerged arc welding sequence on the residual distortion of the fillet welded plates, Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, 230, 4, 654-661.
 
25.
Zhao C., Stewart D., Jiang J., Dunne F.P.E., 2018, A comparative assessment of iron and cobalt-based hard-facing alloy deformation using HR-EBSD and HR-DIC, Acta Materialia, 159, 173-186.
 
26.
Zubairuddin M., Albert S.K., Vasudevan M., Mahadevan S., Chaudhari V., Suri V.K., 2017, Numerical simulation of multi-pass GTA welding of grade 91 steel, Journal of Manufacturing Processes, 27, 87-97.
 
eISSN:2543-6309
ISSN:1429-2955
Journals System - logo
Scroll to top