ARTICLE
A tool orientation smoothing method for five-axis machining to avoid singularity problems
Chuanhui Cui 1,2,3
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1
School of Mechanical Engineering and Automation, Beihang University, Beijing, China
 
2
Collaborative Innovation Center for Advanced Aero-Engine, Beihang University, Beijing, China
 
3
Dongchang College of Liaocheng University, Liaocheng
 
4
AECC South Industry Company Limited, ZhuZhou, China
 
 
Submission date: 2022-05-29
 
 
Final revision date: 2022-10-16
 
 
Acceptance date: 2022-10-17
 
 
Online publication date: 2023-01-03
 
 
Publication date: 2023-01-30
 
 
Corresponding author
Chuanhui Cui   

Collaborative Innovation Center for Advanced Aero-Engine, Beihang University, China
 
 
Journal of Theoretical and Applied Mechanics 2023;61(1):89-102
 
KEYWORDS
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ABSTRACT
In numerically controlled grinding of aeroengine blades, a sharp change in a rotating shaft caused by a singular zone greatly reduces grinding precision and quality. This paper proposes an algorithm to optimize the tool-path that combines optimization of the C-axis rotation angle, a modification to the tool orientation and adjustments to the tool position by taking a four-array machine tool with two rotational axes (B-axis and C-axis) as an example. The algorithm was verified using VERICUT software, furthermore, in machining experiments, the rotation amplitudes of the rotary axis in singular areas was effectively reduced, which ensured grinding quality of blades.
 
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