Numerical analysis of contact plastic bodies made by aluminium alloy with taking account of micro-roughness surfaces
Paweł Sidun 1  
Jan Piwnik 2, 3
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Bialystok University of Technology, Faculty of Mechanical Engineering, Bialystok, Poland
COBRABID Warszawa, Research Center, Poland
Road and Bridge Research Institute, Warsaw, Poland
Publish date: 2019-01-15
Submission date: 2018-01-14
Acceptance date: 2018-06-17
Journal of Theoretical and Applied Mechanics 2019;57(1):73–84
The following article describes selected aspects of numerical modeling of the process of bonding metal alloys with consideration for micro-roughness. Plastic contact between two deformable bodies is studied within a DEFROM FEM environment. The paper presents selected numerical analysis results for an aluminum alloy. The mathematical model of surface roughness has been created on the basis of the surface real profile. The dependence between the tool lathe angle and the feed has been used to build a numerical model of roughness after completion of the turning process. The article investigates the impact of wave roughness in respect to the size effect and the possibility of cold welding as well as the simplification process of real surface roughness.
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