ARTICLE
Numerical analysis of contact plastic bodies made by aluminium alloy with taking account of micro-roughness surfaces
Paweł Sidun 1  
,  
Jan Piwnik 2, 3
 
 
More details
Hide details
1
Bialystok University of Technology, Faculty of Mechanical Engineering, Bialystok, Poland
2
COBRABID Warszawa, Research Center, Poland
3
Road and Bridge Research Institute, Warsaw, Poland
Publish date: 2019-01-15
Submission date: 2018-01-14
Acceptance date: 2018-06-17
 
Journal of Theoretical and Applied Mechanics 2019;57(1):73–84
KEYWORDS
ABSTRACT
The following article describes selected aspects of numerical modeling of the process of bonding metal alloys with consideration for micro-roughness. Plastic contact between two deformable bodies is studied within a DEFROM FEM environment. The paper presents selected numerical analysis results for an aluminum alloy. The mathematical model of surface roughness has been created on the basis of the surface real profile. The dependence between the tool lathe angle and the feed has been used to build a numerical model of roughness after completion of the turning process. The article investigates the impact of wave roughness in respect to the size effect and the possibility of cold welding as well as the simplification process of real surface roughness.
 
REFERENCES (22)
1.
Abdo J., Farhgang K., 2005, Elastic–plastic contact model for rough surfaces based on plastic asperity concept, International Journal of Non-Linear Mechanics, 40, 4, 495-506.
 
2.
Brzoza A., Pauk V., 2007, Axially symmetric contact involving friction and boundary roughness, Journal of Theoretical and Applied Mechanics, 45, 2, 277-288.
 
3.
Buczkowski R., Kleiber M., 1992, Finite element analysis of elastic-plastic plane contact problem with nonlinear interface compliance, Journal of Theoretical and Applied Mechanics, 4, 30.
 
4.
Cai S., Bhusman B., 2005, A numerical three-dimensional contact model for rough, multilayered elastic/plastic solid surfaces, Wear, 259, 7-12, 1408-1423.
 
5.
D’addona D.M., Raykarb S.J., 2016, Analysis of surface roughness in hard turning using wiper insert geometry, Procedia CIRP, 41, 841-846.
 
6.
Danwood H.I., Mohammed K.S., Rahmat A., Uday M.B., 2015, The influence of the surface roughness on the microstructures and mechanical properties of 6061 aluminum alloy using friction stirwelding, Surface and Coatings Technology, 270, 272-283.
 
7.
Griffin J.M., Diaz F., Geerling E., Clasing M., Ponce V., Taylor C., Tuner S., Michael E.A., Mena F.P., Bronfman L., 2017, Control of deviations and prediction of surface roughness from micro machining of THz waveguides using acoustic emission signals, Mechanical Systems and Signal Processing, 85, 1020-1034.
 
8.
Ma X., Rooij M., Schipper D., 2010, A load dependent friction model for fully plastic contact conditions, Wear, 269, 11-12, 28, 790-796.
 
9.
Manoylov A.V., Bryant M.J., Evans H.P., 2013, Dry elasto-plastic contact of nominally flat surfaces, Tribology International, 65, 248-258.
 
10.
Matsumoto R., Hayashi K., Utsunomiya H., 2014, Experimental and numerical analysis of friction in high aspect ratio combined forward-backward extrusion with retreat and advance pulse ram motion on a servo press, Journal of Materials Processing Technology, 214, 936-944.
 
11.
Ortiz D., Abdelsheid M., Dalton R., Soltero J., Clark R., 2007, Effect of cold work on the tensile properties of 6061, 2024, and 7075 Al alloys, Journal of Materials Engineering and Performance, 16, 5, 515-520.
 
12.
Ottosen N.S., Ritismanm., 2005, The Mechanics of Constitutive Modeling, Lund University, Sweden.
 
13.
Piwnik J., Mogielnicki K., 2010, The friction influence on stress in micro extrusion, Archives of Foundry Engineering, 10, Special Issue 1/2010, 451-454.
 
14.
Piwnik J., Kuprianowicz J., Mogielnicki K., 2011, Numerical modeling of the welding phenomenon in forward aluminum extrusion process, Archives of Foundry Engineering, 11, Special Issue 2/2011, 191-194.
 
15.
Piwnik J., Mogielnicki K., Kuprianowicz J., 2014, Numerical analysis of friction influence on the transverse welding phenomenon in the forward extrusion process, Journal of Theoretical and Applied Mechanics, 52, 2, 547-555.
 
16.
Poulios S., Klit P., 2013, Implementation and applications of a finite-element model for the contact between rough surfaces, Wear, 303, 1-2, 15, 1-8.
 
17.
Sun F., Giessen E.V., Nicola L., 2012, Plastic flattening of a sinusoidal metal surface: A discrete dislocation plasticity study, Wear, 296, 672-680.
 
18.
Tan X., 2002, Comparison of friction models in bulk metal forming, Tribology International, 35, 385-393.
 
19.
Tang Y., Lu L., Deng D., Yuan D., 2009, Cold welding sealing of copper-water micro heat pipe ends, Transactions of Nonferrous Metals Society of China, 19, 568-574.
 
20.
Wang L.G., Sun X.P., Huang Y., 2007, Friction analysis of microcosmic elastic-plastic contact for extrusion forming, Journal of Materials Processing Technology, 187-188, 631-634.
 
21.
Zhang S., Hodgson P.D., Cardew-Hall M.J., Kalyanasundaram S., 2003, A finite simulation of micro-mechanical frictional behavior in metal forming, Journal of Materials Processing Technology, 134, 81-91.
 
22.
Zhang S., Wang W., Zhao Z., 2014, The effect of surface roughness characteristic on the elastic--plastic contact performance, Tribology International, 79, 59-73.
 
eISSN:2543-6309
ISSN:1429-2955